Code | Name of the Course Unit | Semester | In-Class Hours (T+P) | Credit | ECTS Credit |
---|---|---|---|---|---|
GMY135 | MATERIAL I | 1 | 5 | 5 | 4 |
GENERAL INFORMATION |
|
---|---|
Language of Instruction : | Turkish |
Level of the Course Unit : | BACHELOR'S DEGREE, TYY: + 6.Level, EQF-LLL: 6.Level, QF-EHEA: First Cycle |
Type of the Course : | Compulsory |
Mode of Delivery of the Course Unit | - |
Coordinator of the Course Unit | Assist.Prof. SİNEM GÜRKAN |
Instructor(s) of the Course Unit | Assist.Prof. BEKİR VOLKAN AĞCA |
Course Prerequisite | No |
OBJECTIVES AND CONTENTS |
|
---|---|
Objectives of the Course Unit: | This course aims to provide the students with the knowledge to define and classify the properties of materials and to explain the atomic structure and sequence errors. |
Contents of the Course Unit: | Contents of the course include the subjects of defining the properties of materials, classification, learning the types of materials, atomic structures and defects, being able to perform tests of iron-containing and iron-free materials, defining, properties and classification of composite materials, definition of Corrosion, types and reasons, next generation materials commonly used in aircrafts. |
KEY LEARNING OUTCOMES OF THE COURSE UNIT (On successful completion of this course unit, students/learners will or will be able to) |
---|
Knowledge of Ferro (Ferrous) Materials: Students will understand the characteristics, properties, and identification of alloy steels commonly used in aircraft, as well as the heat treatment techniques and applications of these materials. |
Material Testing Methods: Students will gain the ability to conduct and interpret mechanical tests such as hardness, tensile strength, fatigue resistance, and impact toughness for ferro (ferrous) materials. |
Knowledge of Non-Ferro Materials: Students will learn the characteristics and properties of non-ferro (non-ferrous) materials, as well as their heat treatment and application techniques. |
Understanding Composite and Non-Metallic Materials: Students will recognize the properties of composite and non-metallic materials, excluding wood, and will acquire knowledge on detecting and repairing defects in these materials. |
Wooden Structures and Repair: Students will understand the construction methods for wooden structures, the adhesives used, and how to identify and repair defects in wooden structures. |
Fabric Covering Inspection and Repair: Students will learn the characteristics of fabric coverings used in aircraft, identify fabric defects, and become proficient in the methods of fabric repair. |
Corrosion and Prevention: Students will understand the chemical foundations of corrosion, its types, causes, and materials susceptible to corrosion, as well as the processes required before and after corrosion occurs. |
Knowledge of Fasteners and Connectors: Students will learn the identification, usage, and international standards of various fasteners, from thread forms to bolts, nuts, screws, and locking devices. |
Rivets and Their Applications: Students will understand the characteristics, definitions, and heat treatment of forged and blind rivets, and will gain the necessary skills for proper riveting procedures in aircraft applications. |
WEEKLY COURSE CONTENTS AND STUDY MATERIALS FOR PRELIMINARY & FURTHER STUDY |
|||
---|---|---|---|
Week | Preparatory | Topics(Subjects) | Method |
1 | Research on the materials used in aircraft | 6.1 Aircraft Materials - Ferro (Iron) (a) Characteristics, properties and identification of alloy steels commonly used in aircraft; Heat treatment and application of alloy steels. | Lecture, Demonstration |
2 | Research on the materials used in aircraft | (b) Testing of ferrous materials for hardness, tensile strength, fatigue strength and impact resistance.6.2 Aircraft Materials - Non-Ferro (a) Characteristics, properties and identification of non-ferrous materials commonly used in aircraft; Heat treatment and application of non-ferrous materials; | Lecture, Demonstration |
3 | Research on the materials used in aircraft | 6.2 Aircraft Materials - Non-Ferro (a) Characteristics, properties and identification of non-ferrous materials commonly used in aircraft; Heat treatment and application of non-ferrous materials;(b) Testing of non-ferrous materials for hardness, tensile strength, fatigue strength and impact resistance. | Lecture, Demonstration |
4 | Research on the materials used in aircraft | (b) Testing of non-ferrous materials for hardness, tensile strength, fatigue strength and impact resistance.6.3 Aircraft Materials - Composite and Non-Metallic 6.3.1 Composites and non-metals other than wood and fabric (a) Characteristics, properties and identification of composite and non-metallic materials other than wood commonly used in aircraft; Sealing and adhesive materials; | Lecture, Demonstration |
5 | Research on the materials used in aircraft | 6.3 Aircraft Materials - Composite and Non-Metallic 6.3.1 Composites and non-metals other than wood and fabric (a) Characteristics, properties and identification of composite and non-metallic materials other than wood commonly used in aircraft; Sealing and adhesive materials;(b) Composite and non-metallic material Detection of defects/degradation; Repair of composite and non-metallic materials. | Lecture, Demonstration |
6 | Research on the materials used in aircraft | (b) Composite and non-metallic material Detection of defects/degradation; Repair of composite and non-metallic materials.6.3.2 Wooden Structures Construction methods related to wooden fuselage structure; Characteristics and properties of wood and adhesives used in aircraft; Preservation and conservation of wood structure; Types of defects in wood material and wood structure; Detection of defects in wood structure; Repair of wooden structure. | Lecture, Demonstration |
7 | Research on the materials used in aircraft | 6.3.2 Wooden Structures Construction methods related to wooden fuselage structure; Characteristics and properties of wood and adhesives used in aircraft; Preservation and conservation of wood structure; Types of defects in wood material and wood structure; Detection of defects in wood structure; Repair of wooden structure.6.3.3 Fabric coating Characteristics, properties and types of fabrics used in aircraft; Fabric inspection methods; Types of defects in fabrics; Repair of fabric coatings. | Lecture, Demonstration |
8 | - | MID-TERM EXAM | - |
9 | Research on the materials used in aircraft | 6.3.3 Fabric coating Characteristics, properties and types of fabrics used in aircraft; Fabric inspection methods; Types of defects in fabrics; Repair of fabric coatings. | Lecture, Demonstration |
10 | Research on the materials used in aircraft | 6.4 Corrosion (a) Chemical principles; Galvanic treatment process, formation by stress, microbiological formation;(b) Types of corrosion and their identification; Causes of corrosion; Types of materials susceptible to corrosion | Lecture, Demonstration |
11 | Research on the materials used in aircraft | (b) Types of corrosion and their identification; Causes of corrosion; Types of materials susceptible to corrosion.6.5 Fastening/Fasteners 6.5.1 Screw threads Thread Definitions; Thread shapes, dimensions and tolerances for standard threads used in aircraft; Measurement of the screw thread | Lecture, Demonstration |
12 | Research on the materials used in aircraft | 6.5 Fastening/Fasteners 6.5.1 Screw threads Thread Definitions; Thread shapes, dimensions and tolerances for standard threads used in aircraft; Measurement of the screw thread.6.5.2 Bolts, Studs and Screws Bolt types: Specification, identification and marking of aircraft bolts, international standards; Nuts: Intrinsically safe, fixed, standard types; Screws: Aircraft specifications; Studs: Types and uses, installation and removal; Trifon screws, pin studs. | Lecture, Demonstration |
13 | Research on the materials used in aircraft | 6.5.2 Bolts, Studs and Screws Bolt types: Specification, identification and marking of aircraft bolts, international standards; Nuts: Intrinsically safe, fixed, standard types; Screws: Aircraft specifications; Studs: Types and uses, installation and removal; Trifon screws, pin studs.6.5.3 Locking devices Ear and spring washers, locking plates, locking plates, couplers, counter nuts, wire secures, easy release fasteners, wedges, tabs | Lecture, Demonstration |
14 | Research on the materials used in aircraft | 6.5.3 Locking devices Ear and spring washers, locking plates, locking plates, couplers, counter nuts, wire secures, easy release fasteners, wedges, tabs | Lecture, Demonstration |
15 | Research on the materials used in aircraft | 6.5.3 Locking devices Ear and spring washers, locking plates, locking plates, couplers, counter nuts, wire secures, easy release fasteners, wedges, tabs | Lecture, Demonstration |
16 | - | FINAL EXAM | - |
17 | - | FINAL EXAM | - |
SOURCE MATERIALS & RECOMMENDED READING |
---|
Ertem I., Aircraft Materials and Equipment - 1 Material Notes Aviation Maintenance Technician Handbook, |
Aircraft Materials DOGRU A., Aircraft Material Information Lecture Notes |
MEGEP, Aircraft Materials DOGRU A., Aircraft Material Information Lecture Notes |
Materials and Hardware EASA Part-66 Module-6 |
ASSESSMENT |
|||
---|---|---|---|
Assessment & Grading of In-Term Activities | Number of Activities | Degree of Contribution (%) | Description |
Level of Contribution | |||||
---|---|---|---|---|---|
0 | 1 | 2 | 3 | 4 | 5 |
KNOWLEDGE |
|||||||
---|---|---|---|---|---|---|---|
Theoretical |
|||||||
Programme Learning Outcomes | Level of Contribution | ||||||
0 | 1 | 2 | 3 | 4 | 5 | ||
1 |
Define the basic concepts of aeronautical standards and rules. (Bloom 1)
|
4 |
KNOWLEDGE |
|||||||
---|---|---|---|---|---|---|---|
Factual |
|||||||
Programme Learning Outcomes | Level of Contribution | ||||||
0 | 1 | 2 | 3 | 4 | 5 | ||
1 |
Organize teamwork during the collection, interpretation, announcement and application of data related to the field. (Bloom 6)
|
4 |
SKILLS |
|||||||
---|---|---|---|---|---|---|---|
Cognitive |
|||||||
Programme Learning Outcomes | Level of Contribution | ||||||
0 | 1 | 2 | 3 | 4 | 5 | ||
1 |
Perform theoretical and practical knowledge related to his/her field in business life using analytical methods and modeling techniques. (Bloom 4)
|
3 | |||||
2 |
Use maintenance manuals and other sources of information in business life to obtain information about the field. (Bloom3)
|
3 | |||||
3 |
Determine the actualities of all technical and administrative documents related with the field. (Bloom 1)
|
5 | |||||
4 |
Perform theoretical and practical knowledge related to his/her field in business life using analytical methods and modeling techniques. (Bloom 4)
|
5 |
SKILLS |
|||||||
---|---|---|---|---|---|---|---|
Practical |
|||||||
Programme Learning Outcomes | Level of Contribution | ||||||
0 | 1 | 2 | 3 | 4 | 5 | ||
1 |
Use computer software, information and communication technologies at the level required by the field. (Bloom 3)
|
5 | |||||
2 |
Interpret the sketches, scheme, graphics that describe the subject. (Bloom 2)
|
5 |
OCCUPATIONAL |
|||||||
---|---|---|---|---|---|---|---|
Autonomy & Responsibility |
|||||||
Programme Learning Outcomes | Level of Contribution | ||||||
0 | 1 | 2 | 3 | 4 | 5 | ||
1 |
Develop solutions for problems faced during application. (Bloom 6)
|
4 |
OCCUPATIONAL |
|||||||
---|---|---|---|---|---|---|---|
Learning to Learn |
|||||||
Programme Learning Outcomes | Level of Contribution | ||||||
0 | 1 | 2 | 3 | 4 | 5 | ||
1 |
Determine the learning requirements related with his/her field. (Bloom 3)
|
4 | |||||
2 |
Use the lifelong learning principles in occupational development. (Bloom 3)
|
4 |
OCCUPATIONAL |
|||||||
---|---|---|---|---|---|---|---|
Communication & Social |
|||||||
Programme Learning Outcomes | Level of Contribution | ||||||
0 | 1 | 2 | 3 | 4 | 5 | ||
1 |
Apply the technical drawing knowledge effectively in business life. (Bloom 3)
|
5 | |||||
2 |
By informing the relevant persons and institutions about the related field; state his / her thoughts and suggestions for solutions in the field.(Bloom 1)
|
5 | |||||
3 |
Debate his/her ideas and solution suggestions with experts by supporting them with quantitative and qualitative data. (Bloom 2)
|
3 | |||||
4 |
Participate in training related to the field at international level. (Bloom 3)
|
4 | |||||
5 |
Organize activities for the professional development of employees under his/her responsibility. (Bloom 6).
|
4 |
OCCUPATIONAL |
|||||||
---|---|---|---|---|---|---|---|
Occupational and/or Vocational |
|||||||
Programme Learning Outcomes | Level of Contribution | ||||||
0 | 1 | 2 | 3 | 4 | 5 | ||
1 |
Use the knowledge and skills obtained during undergraduate education in work life. (Bloom 3)
|
4 | |||||
2 |
Solve the problems encountered in his/her field. (Bloom 3)
|
4 | |||||
3 |
Apply the necessary culture of behavior in the areas of quality management and processes and environmental protection and occupational safety (Bloom 3)
|
3 | |||||
4 |
Locate the awareness of safety factor to himself and to the team. (Bloom 1)
|
3 |
WORKLOAD & ECTS CREDITS OF THE COURSE UNIT |
|||
---|---|---|---|
Workload for Learning & Teaching Activities |
|||
Type of the Learning Activites | Learning Activities (# of week) | Duration (hours, h) | Workload (h) |
Lecture & In-Class Activities | 14 | 2 | 28 |
Preliminary & Further Study | 14 | 3 | 42 |
Land Surveying | 0 | 0 | 0 |
Group Work | 0 | 0 | 0 |
Laboratory | 0 | 0 | 0 |
Reading | 5 | 2 | 10 |
Assignment (Homework) | 5 | 2 | 10 |
Project Work | 0 | 0 | 0 |
Seminar | 0 | 0 | 0 |
Internship | 0 | 0 | 0 |
Technical Visit | 0 | 0 | 0 |
Web Based Learning | 0 | 0 | 0 |
Implementation/Application/Practice | 0 | 0 | 0 |
Practice at a workplace | 0 | 0 | 0 |
Occupational Activity | 0 | 0 | 0 |
Social Activity | 0 | 0 | 0 |
Thesis Work | 0 | 0 | 0 |
Field Study | 0 | 0 | 0 |
Report Writing | 0 | 0 | 0 |
Final Exam | 1 | 1 | 1 |
Preparation for the Final Exam | 1 | 5 | 5 |
Mid-Term Exam | 1 | 1 | 1 |
Preparation for the Mid-Term Exam | 1 | 5 | 5 |
Short Exam | 0 | 0 | 0 |
Preparation for the Short Exam | 0 | 0 | 0 |
TOTAL | 42 | 0 | 102 |
Total Workload of the Course Unit | 102 | ||
Workload (h) / 25.5 | 4 | ||
ECTS Credits allocated for the Course Unit | 4,0 |