LEAN MANUFACTURING PROGRAMME COURSE DESCRIPTION

Code	Name of the Course Unit	Semester	In-Class Hours (T+P)	Credit	ECTS Credit
END449	LEAN MANUFACTURING	5	3	2	6

GENERAL INFORMATION
Language of Instruction :	Turkish
Level of the Course Unit :	BACHELOR'S DEGREE, TYY: + 6.Level, EQF-LLL: 6.Level, QF-EHEA: First Cycle
Type of the Course :	Elective
Mode of Delivery of the Course Unit	-
Coordinator of the Course Unit	Assist.Prof. DİDEM YILMAZ ÇAPKUR
Instructor(s) of the Course Unit	Assist.Prof. NURDAN TÜYSÜZ
Course Prerequisite	No

OBJECTIVES AND CONTENTS
Objectives of the Course Unit:	The aim of the course is to explain to students the basic principles of the lean production-management system and to provide them with the ability to apply lean production tools and methods.
Contents of the Course Unit:	Value Stream Mapping and Process Analyzes; Production/Management with Cells and Cell Design; SMED, Production Smoothing and Push/Pull Systems; Lean Logistics; Lean Management System; Lean Cost Accounting; Lean Product Development; Examples of Various Real Lean Manufacturing/Management Practices

KEY LEARNING OUTCOMES OF THE COURSE UNIT (On successful completion of this course unit, students/learners will or will be able to)
It describes the tools and techniques for finding and eliminating waste in production.
Identify seven wastes that can occur in production.
Analyzes the system using simple tools.
Detects waste in the system.
It suggests new strategies for designing production systems in accordance with the lean philosophy.

WEEKLY COURSE CONTENTS AND STUDY MATERIALS FOR PRELIMINARY & FURTHER STUDY
Week	Preparatory	Topics(Subjects)	Method
1	Written Sources	Introduction to Lean Production/Management and Wastes	Face to Face Expression
2	Written Sources	Production Lead Time; Impact and Inventory Costs	Face to Face Expression
3	Written Sources	Value Stream Mapping and Process Analyzes	Face to Face Expression
4	Written Sources	Production/Management and Cell Design with Cells	Face to Face Expression
5	Written Sources	SMED, Production Smoothing and Push/Pull Systems	Face to Face Expression
6	Written Sources	Lean Logistics I	Face to Face Expression
7	Written Sources	Lean Logistics II	Face to Face Expression
8	-	MID-TERM EXAM	-
9	Written Sources	Lean Management System	Face to Face Expression
10	Written Sources	Lean Cost Accounting	Face to Face Expression
11	Written Sources	Lean Product Development	Face to Face Expression
12	Written Sources	Assignment Presentations	Face to Face Expression
13	Written Sources	Assignment Presentations	Face to Face Expression
14	Written Sources	Examples of Various Real Lean Manufacturing/Applications	Face to Face Expression
15	Written Sources	Examples of Various Real Lean Manufacturing/Management Practices	Face to Face Expression
16	-	FINAL EXAM	-
17	-	FINAL EXAM	-

SOURCE MATERIALS & RECOMMENDED READING
Mann, D. (2010) Creating a Lean Culture, Tools to sustain Lean Conversions, Productivity Press.
Hopp, W. J. And Spearman, M. L. (2000) Factory Physics, Irwin/McGrawHill.
Maskell, B. And Baggaley, B. (2004) Practical Lean Accounting, Productivity Press.
Rother, M. (2010) Toyota Kata, McGraw-Hill.
Balack, J. T. (2003) Lean Manufacturing Systems and Cell Design,Society of Manufacturing Engineers

ASSESSMENT
Assessment & Grading of In-Term Activities	Number of Activities	Degree of Contribution (%)	Description	Examination Method
Mid-Term Exam	1	30		Classical Exam
Homework Assessment	1	10
Short Exam	1	10
Final Exam	1	50		Classical Exam
TOTAL	4	100

Level of Contribution
0	1	2	3	4	5

KNOWLEDGE
Theoretical
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	Gain sufficient knowledge in Mathematics, Science and Industrial Engineering.				3

KNOWLEDGE
Factual
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	Analyzes and evaluates existing application areas in the field of Industrial Engineering and develops applications for their solutions.					4

SKILLS
Cognitive
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	Analyzes a system, the components of that system, the process of that system, and designs the system by examining it in line with realistic constraints and goals.						5
2	Gains the ability to model and solve engineering problems.				3

SKILLS
Practical
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	Identifies the problems that may be encountered in the field of industrial engineering and acquires the ability to choose and apply the appropriate method to be used in problem solving.				3
2	Selects and uses technical tools necessary for industrial engineering applications; uses information technologies effectively.						5
3	Designs experiments, conducts experiments, collects data, analyzes and interprets the results to examine problems in the field of industrial engineering.			2

OCCUPATIONAL
Autonomy & Responsibility
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	Gains the ability to work effectively within a team.					4
2	Works effectively individually and takes responsibility.						5

OCCUPATIONAL
Learning to Learn
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	Accesses the necessary information for a determined problem and searches for resources for this purpose.					4
2	Has the ability to follow all developments in the field of industrial engineering and constantly renew itself.					4

OCCUPATIONAL
Communication & Social
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	Gains oral and written communication skills and speaks at least one foreign language.				3

OCCUPATIONAL
Occupational and/or Vocational
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	Has awareness of professional and ethical responsibility.					4
2	Has knowledge about the universal and social effects of industrial engineering applications and reaches solutions by being aware of the importance of an innovative approach in solving engineering problems.						5

WORKLOAD & ECTS CREDITS OF THE COURSE UNIT
Workload for Learning & Teaching Activities
Type of the Learning Activites	Learning Activities (# of week)	Duration (hours, h)	Workload (h)
Lecture & In-Class Activities	14	3	42
Preliminary & Further Study	14	3	42
Land Surveying	0	0	0
Group Work	0	0	0
Laboratory	0	0	0
Reading	0	0	0
Assignment (Homework)	5	5	25
Project Work	0	0	0
Seminar	0	0	0
Internship	0	0	0
Technical Visit	0	0	0
Web Based Learning	0	0	0
Implementation/Application/Practice	0	0	0
Practice at a workplace	0	0	0
Occupational Activity	0	0	0
Social Activity	0	0	0
Thesis Work	0	0	0
Field Study	0	0	0
Report Writing	0	0	0
Final Exam	1	1	1
Preparation for the Final Exam	5	5	25
Mid-Term Exam	1	1	1
Preparation for the Mid-Term Exam	3	4	12
Short Exam	0	0	0
Preparation for the Short Exam	0	0	0
TOTAL	43	0	148