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PRODUCTION PLANNING AND CONTROL PROGRAMME COURSE DESCRIPTION

Code Name of the Course Unit Semester In-Class Hours (T+P) Credit ECTS Credit
END421 PRODUCTION PLANNING AND CONTROL 7 4 3 5

GENERAL INFORMATION

Language of Instruction : Turkish
Level of the Course Unit : BACHELOR'S DEGREE, TYY: + 6.Level, EQF-LLL: 6.Level, QF-EHEA: First Cycle
Type of the Course : Compulsory
Mode of Delivery of the Course Unit -
Coordinator of the Course Unit Prof. TARIK ÇAKAR
Instructor(s) of the Course Unit Assist.Prof. UMUT HULUSİ İNAN
Course Prerequisite No

OBJECTIVES AND CONTENTS

Objectives of the Course Unit: The aim of this course is to provide students with the ability to produce solutions to various production problems they will encounter in businesses and to use mathematical models and intuitive methods to solve problems related to production planning.
Contents of the Course Unit: Production Systems, Production Planning Concept and Hierarchy, Demand Forecasts, Inventory Control Systems, Mass Production Planning, Main Production Scheduling, Material Requirements Planning, Capacity Planning, Balancing of Assembly Lines.

KEY LEARNING OUTCOMES OF THE COURSE UNIT (On successful completion of this course unit, students/learners will or will be able to)

Explains the basic concepts and techniques of production planning.
Classifies production systems.
Applies the planning methods required for the production of incoming orders and/or products to be produced in the workshop environment in the shortest time and/or at the least cost.
Makes mass production plans on the basis of product groups and products.
Makes material requirement planning.
Conducts factory capacity planning.
Balances the production line using the appropriate assembly line balancing method.
It decides the batch size, economic order quantity and appropriate stock policy.

WEEKLY COURSE CONTENTS AND STUDY MATERIALS FOR PRELIMINARY & FURTHER STUDY

Week Preparatory Topics(Subjects) Method
1 - Course Introduction. Definition and Purpose of Production Planning. -
2 - The Importance of Production Planning and Introduction of Related System Components. -
3 - Demand Forecasting Methods-I -
4 - Demand Forecasting Methods-II -
5 - Inventory Control- Lot Size, Economic Order Quantity, (Q,R) Inventory -
6 - Integrated Production Planning-I -
7 - Integrated Production Planning-II -
8 - MID-TERM EXAM -
9 - Application Examples Related to the Topics -
10 - Material Requirements Planning-I -
11 - Material Requirements Planning-II -
12 - Capacity Planning-I -
13 - Capacity Planning-II -
14 - Assembly Line Balancing-I -
15 - Assembly Line Balancing-II -
16 - FINAL EXAM -
17 - FINAL EXAM -

SOURCE MATERIALS & RECOMMENDED READING

Production Planning and Control, G. Yenersoy, Papatya Publishing, 2011
Operations Management Sustainability and Supply Chain Management, J. Heizer, B. Render, C. Munson, Pearson Education Limited, 2017.

ASSESSMENT

Assessment & Grading of In-Term Activities Number of Activities Degree of Contribution (%) Description
Level of Contribution
0 1 2 3 4 5

CONTRIBUTION OF THE COURSE UNIT TO THE PROGRAMME LEARNING OUTCOMES

KNOWLEDGE

Theoretical

Programme Learning Outcomes Level of Contribution
0 1 2 3 4 5
1
Gain sufficient knowledge in Mathematics, Science and Industrial Engineering.
5

KNOWLEDGE

Factual

Programme Learning Outcomes Level of Contribution
0 1 2 3 4 5
1
Analyzes and evaluates existing application areas in the field of Industrial Engineering and develops applications for their solutions.
5

SKILLS

Cognitive

Programme Learning Outcomes Level of Contribution
0 1 2 3 4 5
1
Analyzes a system, the components of that system, the process of that system, and designs the system by examining it in line with realistic constraints and goals.
5
2
Gains the ability to model and solve engineering problems.
5

SKILLS

Practical

Programme Learning Outcomes Level of Contribution
0 1 2 3 4 5
1
Identifies the problems that may be encountered in the field of industrial engineering and acquires the ability to choose and apply the appropriate method to be used in problem solving.
5
2
Selects and uses technical tools necessary for industrial engineering applications; uses information technologies effectively.
4
3
Designs experiments, conducts experiments, collects data, analyzes and interprets the results to examine problems in the field of industrial engineering.
4

OCCUPATIONAL

Autonomy & Responsibility

Programme Learning Outcomes Level of Contribution
0 1 2 3 4 5
1
Gains the ability to work effectively within a team.
3
2
Works effectively individually and takes responsibility.
3

OCCUPATIONAL

Learning to Learn

Programme Learning Outcomes Level of Contribution
0 1 2 3 4 5
1
Accesses the necessary information for a determined problem and searches for resources for this purpose.
3
2
Has the ability to follow all developments in the field of industrial engineering and constantly renew itself.
3

OCCUPATIONAL

Communication & Social

Programme Learning Outcomes Level of Contribution
0 1 2 3 4 5
1
Gains oral and written communication skills and speaks at least one foreign language.
3

OCCUPATIONAL

Occupational and/or Vocational

Programme Learning Outcomes Level of Contribution
0 1 2 3 4 5
1
Has awareness of professional and ethical responsibility.
4
2
Has knowledge about the universal and social effects of industrial engineering applications and reaches solutions by being aware of the importance of an innovative approach in solving engineering problems.
3

WORKLOAD & ECTS CREDITS OF THE COURSE UNIT

Workload for Learning & Teaching Activities

Type of the Learning Activites Learning Activities (# of week) Duration (hours, h) Workload (h)
Lecture & In-Class Activities 14 4 56
Preliminary & Further Study 14 4 56
Land Surveying 0 0 0
Group Work 0 0 0
Laboratory 0 0 0
Reading 0 0 0
Assignment (Homework) 1 15 15
Project Work 0 0 0
Seminar 0 0 0
Internship 0 0 0
Technical Visit 0 0 0
Web Based Learning 0 0 0
Implementation/Application/Practice 0 0 0
Practice at a workplace 0 0 0
Occupational Activity 0 0 0
Social Activity 0 0 0
Thesis Work 0 0 0
Field Study 0 0 0
Report Writing 0 0 0
Final Exam 1 1 1
Preparation for the Final Exam 1 20 20
Mid-Term Exam 1 1 1
Preparation for the Mid-Term Exam 1 15 15
Short Exam 1 1 1
Preparation for the Short Exam 1 8 8
TOTAL 35 0 173
Total Workload of the Course Unit 173
Workload (h) / 25.5 6,8
ECTS Credits allocated for the Course Unit 7,0