MATERIAL TECHNOLOGY PROGRAMME COURSE DESCRIPTION

Code	Name of the Course Unit	Semester	In-Class Hours (T+P)	Credit	ECTS Credit
MKP255	MATERIAL TECHNOLOGY	3	3	3	4

GENERAL INFORMATION
Language of Instruction :	Turkish
Level of the Course Unit :	ASSOCIATE DEGREE, TYY: + 5.Level, EQF-LLL: 5.Level, QF-EHEA: Short Cycle
Type of the Course :	Compulsory
Mode of Delivery of the Course Unit	-
Coordinator of the Course Unit	Lecturer ALİ GÜRCAN
Instructor(s) of the Course Unit	Lecturer ENES KALYONCU
Course Prerequisite	No

OBJECTIVES AND CONTENTS
Objectives of the Course Unit:	Manufacturing technicians are expected to understand that material production methods exist to meet human and industrial needs, and that the properties of manufactured materials can be modified. They are expected to be able to identify the types of materials used in industry, understand their basic properties, and select the most appropriate materials for their intended uses and design. They are also expected to be able to classify materials, understand their internal structures, interpret Fe-C equilibrium diagrams, and understand steel hardening and standards.
Contents of the Course Unit:	It covers the topics of basic material knowledge, elements and their properties, material compositions, alloys with the Fe element and their effects, iron-balance diagram, and factors in material selection.

KEY LEARNING OUTCOMES OF THE COURSE UNIT (On successful completion of this course unit, students/learners will or will be able to)
Knows what the material is
Learn the basic material types and the materials used in the automotive industry.
Recognizes the issues to be considered in material selection
Knows the alloy ratios and properties of the Fe element
Knows the iron balance diagram
Knows material applications and material selection in the automotive industry

WEEKLY COURSE CONTENTS AND STUDY MATERIALS FOR PRELIMINARY & FURTHER STUDY
Week	Preparatory	Topics(Subjects)	Method
1	-	Mechanical, physical, chemical and thermal properties of materials, classification of metals. Material group to be used, reason for preference.	Expression
2	Book	Atomic structure, atomic models, atomic bonds. Unit cell, space lattice, Bravais lattices.	Expression
3	Book	Atomic packing factor, finding densities from crystal structure, allotropy. Solidification-melting behavior, cooling of pure and alloyed materials.	Expression
4	Book	Dendritic structure, equilibrium diagrams and types. Iron-carbon equilibrium diagram.	Expression
5	Book	Iron-Carbon Balance diagram	Expression
6	Book	Concepts of austenite, ferrite, pearlite, cementite, ledeburite.	Expression
7	Book	Critical temperatures in the equilibrium diagram, contributions of alloying elements.	Expression
8	Book	Classification of destructive testing. Hardness measurement: Brinell, Rockwell and Vickers hardness measurements.	Expression
9	Book	Tensile test concepts, compression test specimens	Expression
10	-	MID-TERM EXAM	-
11	Book	Torsion test, bending and folding tests. Notched impact tests and specimens.	Expression
12	Book	Industrial polymerization methods, composite	Expression
13	Book	Definition and types of fatigue, Wöhler diagram. Hot and cold working, % reduction ratio.	Expression
14	Book	Polymer concept, polymerization, thermosets and thermoplastics. Corrosion formation, types, prevention and protection methods.	Expression
15	Book	General Review	Expression
16	-	FINAL EXAM	-
17	-	FINAL EXAM	-

SOURCE MATERIALS & RECOMMENDED READING
Material Information - Prof. Dr. Hayri Yalçın, Assoc. Prof. Dr. Metin Gürü
Material Information - Prof. Dr. Cemal Meran

ASSESSMENT
Assessment & Grading of In-Term Activities	Number of Activities	Degree of Contribution (%)	Description	Examination Method
Mid-Term Exam	1	50		Classical Exam
Final Exam	1	50		Classical Exam
TOTAL	2	100

Level of Contribution
0	1	2	3	4	5

KNOWLEDGE
Theoretical
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	Machine technology (manufacturing, design, research and development, qualitycontrol areas) to have the basic knowledge and skills.						5

KNOWLEDGE
Factual
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	Work required by the profession before, during and after working on the necessary security measures and emergency response information about a possible accident to have to be done.					4
2	Quantitative data required by the profession to have knowledge of processes and ability to use mathematical formulas to make.				3

SKILLS
Cognitive
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	When designing the material selection and inspection of machine parts to be informed about and to know the path to be followed in the examination.						5
2	Mold calculation, design, preparation and production of molds have knowledge of the product.						5
3	Using the package programs needed to make devices such as CNC manufacturing (CAM) to produce.				3

SKILLS
Practical
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	Be able to dimensioning and control accounts of the elements of the machine.					4
2	Measurement and control make machine parts. Measurement and control of knowledge, skills and experience to have.					4
3	Advanced manufacturing method, the CNC lathe, milling machine and so on. Having the knowledge and skills about the machines.				3

OCCUPATIONAL
Autonomy & Responsibility
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	Management processes required to have knowledge of their profession.			2
2	Required by the profession to have knowledge of ethical issues. Be healthy persons.			2

OCCUPATIONAL
Learning to Learn
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	Having the knowledge and skills about quality assurance standards.						5
2	Access information using the computational facilities of technological issues and improve themselves.						5
3	Machine parts pre-production design 2 and 3 dimensional in the computer environment (CAD). Designed to have the ability to do analysis on the system.			2

OCCUPATIONAL
Communication & Social
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	Effective use of verbal by using the Turkish Language , written in professional and social interactions.					4
2	Having knowledge about Atatürk’s Principles and Revolution History, being able to express himself/herself in social and cultural area.					4

OCCUPATIONAL
Occupational and/or Vocational
	Programme Learning Outcomes	Level of Contribution
		0	1	2	3	4	5
1	Having the knowledge and skills related to welding.						5

WORKLOAD & ECTS CREDITS OF THE COURSE UNIT
Workload for Learning & Teaching Activities
Type of the Learning Activites	Learning Activities (# of week)	Duration (hours, h)	Workload (h)
Lecture & In-Class Activities	14	3	42
Preliminary & Further Study	13	3	39
Land Surveying	0	0	0
Group Work	0	0	0
Laboratory	0	0	0
Reading	0	0	0
Assignment (Homework)	0	0	0
Project Work	0	0	0
Seminar	0	0	0
Internship	0	0	0
Technical Visit	0	0	0
Web Based Learning	0	0	0
Implementation/Application/Practice	0	0	0
Practice at a workplace	0	0	0
Occupational Activity	0	0	0
Social Activity	0	0	0
Thesis Work	0	0	0
Field Study	0	0	0
Report Writing	0	0	0
Final Exam	1	1	1
Preparation for the Final Exam	1	10	10
Mid-Term Exam	1	1	1
Preparation for the Mid-Term Exam	1	9	9
Short Exam	0	0	0
Preparation for the Short Exam	0	0	0
TOTAL	31	0	102