Code | Name of the Course Unit | Semester | In-Class Hours (T+P) | Credit | ECTS Credit |
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MKP255 | MATERIAL TECHNOLOGY | 3 | 3 | 3 | 4 |
GENERAL INFORMATION |
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Language of Instruction : | Turkish |
Level of the Course Unit : | ASSOCIATE DEGREE, TYY: + 5.Level, EQF-LLL: 5.Level, QF-EHEA: Short Cycle |
Type of the Course : | Compulsory |
Mode of Delivery of the Course Unit | - |
Coordinator of the Course Unit | Lecturer BURAK YANBULOĞLU |
Instructor(s) of the Course Unit | Lecturer DAMLA YAĞCI |
Course Prerequisite | No |
OBJECTIVES AND CONTENTS |
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Objectives of the Course Unit: | Manufacturing technicians are expected to understand that material production methods exist to meet human and industrial needs, and that the properties of manufactured materials can be modified. They are expected to be able to identify the types of materials used in industry, understand their basic properties, and select the most appropriate materials for their intended uses and design. They are also expected to be able to classify materials, understand their internal structures, interpret Fe-C equilibrium diagrams, and understand steel hardening and standards. |
Contents of the Course Unit: | It covers the topics of basic material knowledge, elements and their properties, material compositions, alloys with the Fe element and their effects, iron-balance diagram, and factors in material selection. |
KEY LEARNING OUTCOMES OF THE COURSE UNIT (On successful completion of this course unit, students/learners will or will be able to) |
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Knows what the material is |
Learn the basic material types and the materials used in the automotive industry. |
Recognizes the issues to be considered in material selection |
Knows the alloy ratios and properties of the Fe element |
Knows the iron balance diagram |
Knows material applications and material selection in the automotive industry |
WEEKLY COURSE CONTENTS AND STUDY MATERIALS FOR PRELIMINARY & FURTHER STUDY |
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Week | Preparatory | Topics(Subjects) | Method |
1 | - | Mechanical, physical, chemical and thermal properties of materials, classification of metals. Material group to be used, reason for preference. | Expression |
2 | Book | Atomic structure, atomic models, atomic bonds. Unit cell, space lattice, Bravais lattices. | Expression |
3 | Book | Atomic packing factor, finding densities from crystal structure, allotropy. Solidification-melting behavior, cooling of pure and alloyed materials. | Expression |
4 | Book | Dendritic structure, equilibrium diagrams and types. Iron-carbon equilibrium diagram. | Expression |
5 | Book | Iron-Carbon Balance diagram | Expression |
6 | Book | Concepts of austenite, ferrite, pearlite, cementite, ledeburite. | Expression |
7 | Book | Critical temperatures in the equilibrium diagram, contributions of alloying elements. | Expression |
8 | - | MID-TERM EXAM | - |
9 | Book | Classification of destructive testing. Hardness measurement: Brinell, Rockwell and Vickers hardness measurements. | Expression |
10 | Book | Tensile test concepts, compression test specimens | Expression |
11 | Book | Torsion test, bending and folding tests. Notched impact tests and specimens. | Expression |
12 | Book | Industrial polymerization methods, composite | Expression |
13 | Book | Definition and types of fatigue, Wöhler diagram. Hot and cold working, % reduction ratio. | Expression |
14 | Book | Polymer concept, polymerization, thermosets and thermoplastics. Corrosion formation, types, prevention and protection methods. | Expression |
15 | Book | General Review | Expression |
16 | - | FINAL EXAM | - |
17 | - | FINAL EXAM | - |
SOURCE MATERIALS & RECOMMENDED READING |
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Material Information - Prof. Dr. Hayri Yalçın, Assoc. Prof. Dr. Metin Gürü |
Material Information - Prof. Dr. Cemal Meran |
ASSESSMENT |
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Assessment & Grading of In-Term Activities | Number of Activities | Degree of Contribution (%) | Description | Examination Method |
Mid-Term Exam | 1 | 50 | Classical Exam | |
Final Exam | 1 | 50 | Classical Exam | |
TOTAL | 2 | 100 |
Level of Contribution | |||||
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0 | 1 | 2 | 3 | 4 | 5 |
KNOWLEDGE |
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Theoretical |
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Programme Learning Outcomes | Level of Contribution | ||||||
0 | 1 | 2 | 3 | 4 | 5 | ||
1 |
Have basic knowledge and skills of hybrid and electric vehicles.
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2 | |||||
2 |
Know and apply the next generation of design and technologies.
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4 | |||||
3 |
Generate solutions to problems related to the field and implement them.
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3 | |||||
4 |
An ability to transfer knowledge from theoretical to practical.
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3 | |||||
5 |
Creates ideas that are open to innovation and change.
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4 |
KNOWLEDGE |
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Factual |
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Programme Learning Outcomes | Level of Contribution | ||||||
0 | 1 | 2 | 3 | 4 | 5 | ||
1 |
Know functions and tasks of hardware such as sensors, batteries, etc. which to be used in electric vehicles.
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4 | |||||
2 |
Understand functions of parts used in hybrid and electric vehicles (e.g. Crankshaft-camshaft-valve mechanism, battery systems, electric and gasoline engines, etc.) and how it is produced and understands its operation.
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4 |
SKILLS |
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Cognitive |
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Programme Learning Outcomes | Level of Contribution | ||||||
0 | 1 | 2 | 3 | 4 | 5 | ||
1 |
Have knowledge about ethical issues required by their profession.
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4 | |||||
2 |
Know and apply the importance of working individually and as a team in production and laboratory studies.
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4 | |||||
3 |
Identify problems related to unforeseen situations and seeks solutions in working conditions in areas where hybrid and electric vehicle technology is used.
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3 |
OCCUPATIONAL |
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Autonomy & Responsibility |
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Programme Learning Outcomes | Level of Contribution | ||||||
0 | 1 | 2 | 3 | 4 | 5 | ||
1 |
Have a competence to take responsibility for the given works.
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3 | |||||
2 |
Have an ability to solve problems and take risks in hybrid and electric vehicle technology.
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4 | |||||
3 |
Have an ability to bring the jobs/projects given to from the initial stage to the maturity stage.
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4 |
OCCUPATIONAL |
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Learning to Learn |
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Programme Learning Outcomes | Level of Contribution | ||||||
0 | 1 | 2 | 3 | 4 | 5 | ||
1 |
Know how to use two and three dimensional design programs related to the profession.
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3 | |||||
2 |
Have an ability general information for using computer; can use programs very well.
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3 |
OCCUPATIONAL |
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Communication & Social |
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Programme Learning Outcomes | Level of Contribution | ||||||
0 | 1 | 2 | 3 | 4 | 5 | ||
1 |
Adopt an importance of learning lifetime and also have an ability to develop socially, technologically and culturally.
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3 | |||||
2 |
Can work as a team; have an ability to prepare projects and presentations.
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3 |
WORKLOAD & ECTS CREDITS OF THE COURSE UNIT |
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Workload for Learning & Teaching Activities |
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Type of the Learning Activites | Learning Activities (# of week) | Duration (hours, h) | Workload (h) |
Lecture & In-Class Activities | 14 | 3 | 42 |
Preliminary & Further Study | 13 | 3 | 39 |
Land Surveying | 0 | 0 | 0 |
Group Work | 0 | 0 | 0 |
Laboratory | 0 | 0 | 0 |
Reading | 0 | 0 | 0 |
Assignment (Homework) | 0 | 0 | 0 |
Project Work | 0 | 0 | 0 |
Seminar | 0 | 0 | 0 |
Internship | 0 | 0 | 0 |
Technical Visit | 0 | 0 | 0 |
Web Based Learning | 0 | 0 | 0 |
Implementation/Application/Practice | 0 | 0 | 0 |
Practice at a workplace | 0 | 0 | 0 |
Occupational Activity | 0 | 0 | 0 |
Social Activity | 0 | 0 | 0 |
Thesis Work | 0 | 0 | 0 |
Field Study | 0 | 0 | 0 |
Report Writing | 0 | 0 | 0 |
Final Exam | 1 | 1 | 1 |
Preparation for the Final Exam | 1 | 10 | 10 |
Mid-Term Exam | 1 | 1 | 1 |
Preparation for the Mid-Term Exam | 1 | 9 | 9 |
Short Exam | 0 | 0 | 0 |
Preparation for the Short Exam | 0 | 0 | 0 |
TOTAL | 31 | 0 | 102 |
Total Workload of the Course Unit | 102 | ||
Workload (h) / 25.5 | 4 | ||
ECTS Credits allocated for the Course Unit | 4,0 |